Photo diode

A photodiode is a type of photodetector capable of converting light into either current or voltage, depending upon the mode of operation.
Photodiodes are similar to regular semiconductor diodes except that they may be either exposed (to detect vacuum UV or X-rays) or packaged with a window or optical fiber connection to allow light to reach the sensitive part of the device. Many diodes designed for use specifically as a photodiode will also use a PIN junction rather than the typical PN junction.
Polarity:-
Some photodiodes will look like the picture to the right, that is, similar to a light emitting diode. They will have two leads, or wires, coming from the bottom. The shorter end of the two is the cathode, while the longer end is the anode. See below for a schematic drawing of the anode and cathode side. Under forward bias, conventional current will pass from the anode to the cathode, following the arrow in the symbol. Photocurrent flows in the opposite direction.
Principal of operation:-
A photodiode is a PN junction or PIN structure. When a photon of sufficient energy strikes the diode, it excites an electron, thereby creating a mobile electron and a positively charged electron hole. If the absorption occurs in the junction's depletion region, or one diffusion length away from it, these carriers are swept from the junction by the built-in field of the depletion region. Thus holes move toward the anode, and electrons toward the cathode, and a photocurrent is produced.

Zener diode

A Zener diode is a type of diode that permits current in the forward direction like a normal diode, but also in the reverse direction if the voltage is larger than the breakdown voltage known as "Zener knee voltage" or "Zener voltage". The device was named after Clarence Zener, who discovered this electrical property. A conventional solid-state diode will not allow significant current if it is reverse-biased below its reverse breakdown voltage. When the reverse bias breakdown voltage is exceeded, a conventional diode is subject to high current due to avalanche breakdown. Unless this current is limited by external circuitry, the diode will be permanently damaged. In case of large forward bias (current in the direction of the arrow), the diode exhibits a voltage drop due to its junction built-in voltage and internal resistance. The amount of the voltage drop depends on the semiconductor material and the doping concentrations.
A Zener diode exhibits almost the same properties, except the device is specially designed so as to have a greatly reduced breakdown voltage, the so-called Zener voltage. A Zener diode contains a heavily doped p-n junction allowing electrons to tunnel from the valence band of the p-type material to the conduction band of the n-type material. In the atomic scale, this tunneling corresponds to the transport of valence band electrons into the empty conduction band states; as a result of the reduced barrier between these bands and high electric fields that are induced due to the relatively high levels of dopings on both sides. A reverse-biased Zener diode will exhibit a controlled breakdown and allow the current to keep the voltage across the Zener diode at the Zener voltage. For example, a diode with a Zener breakdown voltage of 3.2 V will exhibit a voltage drop of 3.2 V if reverse bias voltage applied across it is more than its Zener voltage. However, the current is not unlimited, so the Zener diode is typically used to generate a reference voltage for an amplifier stage, or as a voltage stabilizer for low-current applications.
The breakdown voltage can be controlled quite accurately in the doping process. While tolerances within 0.05% are available, the most widely used tolerances are 5% and 10%.
Another mechanism that produces a similar effect is the avalanche effect as in the avalanche diode. The two types of diode are in fact constructed the same way and both effects are present in diodes of this type. In silicon diodes up to about 5.6 volts, the Zener effect is the predominant effect and shows a marked negative temperature coefficient. Above 5.6 volts, the avalanche effect becomes predominant and exhibits a positive temperature coefficient.
Uses:-

Zener diodes are widely used to regulate the voltage across a circuit. When connected in parallel with a variable voltage source so that it is reverse biased, a Zener diode conducts when the voltage reaches the diode's reverse breakdown voltage. From that point it keeps the voltage at that value.

Pentode

pentode is an electronic device having five active electrodes. The term most commonly applies to a three-grid vacuum tube, which was invented by the Dutchman Bernhard D.H. Tellegen in 1926.
Advantages over the tetrode:-

A tetrode could supply sufficient power to a speaker or transmitter, and offered a larger amplification factor than the earlier triode.
However, the positively charged screen grid can collect the secondary electrons emitted from the anode, which can cause increased current toward the screen grid, and cause the anode current to decrease with increasing anode voltage over part of the Ia/Va characteristic. Tellegen introduced an additional electrode, called the suppressor grid, which solved the problem of secondary emission. It does this by being held at a low potential, usually either grounded or connected to the cathode. The secondary emission still occurs, but the electrons can no longer reach the screen grid, since they have less energy than the primary electrons and hence cannot pass the grounded suppressor grid. Therefore these secondary electrons are re-collected by the anode.

Usage:-

Pentode valves were first used in consumer-type radio receivers. A well-known pentode type, the EF50, was designed before the start of the World War II, and was extensively used in radar sets and other military electronic equipment. The pentode contributed to the electronic preponderance of the Allies. After WW II, pentodes were widely used in TV receivers, particularly the successor to the EF50, the EF80. Vacuum tubes were replaced by transistors during the 1960s. However, they continue to be used in certain applications, including high-power radio transmitters and (because of their well-known valve sound) in high-end and professional audio applications, microphone preamplifiers and electric guitar amplifiers. Large stockpiles in countries of the former Soviet Union have provided a continuing supply of such devices, some designed for other purposes but adapted to audio use, such as the GU-50 transmitter tube.

Tetrode

A tetrode is an electronic device having four active electrodes. The term most commonly applies to a two-grid vacuum tube. It has the three electrodes of a triode and an additional screen grid which significantly changes its behaviour.
Control grid:-
The grid nearest the cathode is the "control grid"; the voltage applied to it causes the anode current to vary. In normal operation, with a resistive load, this varying current will result in varying (AC) voltage measured at the anode. With proper biasing, this voltage will be an amplified (but inverted) version of the AC voltage applied to the control grid, thus the tetrode can provide voltage gain.
Screen grid:-
The second grid, called "screen grid" or sometimes "shield grid", provides a screening effect, isolating the control grid from the anode. This helps to suppress unwanted oscillation, and to reduce an undesirable effect in triodes called the "Miller effect", where the gain of the tube causes a feedback effect which increases the apparent capacitance of the tube's grid, limiting the tube's high-frequency gain. In normal operation the screen grid is connected to a positive voltage, and bypassed to the cathode with a capacitor. This shields the grid from the anode, reducing Miller capacitance between those two electrodes to a very low level and improving the tube's gain at high frequencies. When the tetrode was introduced, a typical triode had an input capacitance of about 5 pF, but the screen grid reduced this capacitance to about 0.01 pF.
As the screen grid is positively charged, it collects electrons, which causes current to flow in the screen grid circuit. This uses power and heats the screen grid; if the screen heats up enough it can melt and destroy the tube. There are two sources of electrons collected by the screen grid—in addition to the electrons emitted by the cathode, the screen grid can also collect secondary electrons ejected from the anode by the impact of the energetic primary electrons. Secondary emission can increase enough to decrease the anode current, since a single primary electron can eject more than one secondary electron. The reduction in anode current is because the external anode current (through the connection pin) is due to the cathode-to-anode current minus the secondary emission current. This can give the tetrode valve a distinctive negative resistance characteristic, sometimes called "tetrode kink". This is usually undesirable, although it can be exploited as in the dynatron oscillator. The secondary emission can be suppressed by adding a suppressor grid, making a pentode, or beam plates to make a beam tetrode/kinkless tetrode.
The positive influence of the screen grid in the vicinity of the control grid allows a designer to shift the control grid operating voltage range entirely into the negative region (a triode of similar geometry would likely require positive grid drive to attain the same maximum anode current). When any grid is driven positive relative to the cathode it can intercept electrons from the cathode, loading the drive circuitry. If the input signal causes the control grid to become positive (where current flow begins), nonlinearity is to be expected. (The control grid draws no current while negative—high impedance—but draws current while positive—low impedance.) With the control grid operating entirely in the negative region, and with the RF shielding afforded by the screen grid, tetrode input impedance is quite high even at high frequencies. Gain can be nearly flat from DC to full frequency. Linearity is good. Power gain in excess of 10,000 is possible.
The triode vacuum tube also develops a "space charge" between the cathode and control grid, which reduces its gain, especially at low anode voltages. The screen grid of a tetrode neutralizes the space charge and increases the tube's gain.
Power tetrodes are commonly used in radio transmitting equipment, because the need for neutralization is less than with triodes (see Radio transmitter design and Valve amplifier for more details). Screen current does represent loss. Some tube designers attempt to minimize screen current by placing each wire in the screen mesh directly behind a corresponding wire in the control grid mesh. Propagating electrons emerge from the control grid as a projected image of openings in the grid. By placing the screen in the shadow of the control grid, interception of electrons by the screen is minimized in normal operation. Screen current is negligible in many designs. Shadow grids are used in a variety of forms for a number of applications.
More than one screen grid can be used. For example the pentagrid converter has two. A tetrode can be converted to act as a triode by connecting the screen grid to the anode.
Circuit design considerations Under certain operating conditions, the tetrode exhibits negative resistance due to secondary emission of electrons from the anode (to the screen). The shape of the characteristic curve of a tetrode operated in this region led to the term "tetrode kink". In general, if the anode voltage exceeds the screen voltage, this region is avoided, and good performance can be expected. But this lower limit on total tube voltage drop prevents widespread adoption of tetrodes for consumer amplification applications. Secondary emissions from a screen have the effect of pulling the screen upward, toward the anode voltage. This implies the need for both source and sink current capability in the ideal screen power supply. A bleeder resistor can usually be selected to prevent the screen voltage from getting out of control. Arcs from the anode generally hit the screen. As such, special care is required in design of the socket wiring, to provide a direct discharge path for arc current. The undesirable nature of the tetrode kink led tube designers to add a third grid, called the suppressor grid; the resulting vacuum tube is called a pentode. More modern tubes have anodes treated to minimise secondary emission.
The negative resistance operating region of the tetrode is exploited in the dynatron oscillator, although this was practical only with earlier tubes with high secondary emission.
Invention:-
The tetrode tube was developed by Dr. Walter H. Schottky of Siemens & Halske GMBH in Germany during World War I. Thousands of variations of the tetrode design, as well as its later development the pentode, have been manufactured since then, although vacuum tubes in low-power equipment have been almost totally superseded by solid-state semiconductor devices.

Triode

A triode is an electronic amplification device having three active electrodes. The term most commonly applies to a vacuum tube (or valve in British English) with three elements: the filament or cathode, the grid, and the plate or anode. The triode vacuum tube is the first electronic amplification device.
Invention:-

The original three-element device was patented in 1908 by Lee De Forest who developed it from his original two-element 1906 Audion. The Audion did provide amplification. However it was not until around 1912 that other researchers, while attempting to improve the service life of the audion, stumbled on the principle of the true vacuum tube. The name triode appeared later, when it became necessary to distinguish it from other generic kinds of vacuum tubes with more or less elements (eg diodes, tetrodes, pentodes etc.). The Audion tubes deliberately contained some gas at low pressure. The name triode is only applied to vacuum tubes which have been evacuated of as much gas as possible. There was a parallel invention of the triode in charge of Austrian Robert von Lieben.
Operation:-
The principle of its operation is that, as with a thermionic diode, the heated cathode(either directly or indirectly by means of a filament) causes a space charge of electrons that may be attracted to the positively charged plate (anode in UK parlance) and create a current. Applying a negative charge to the control grid will tend to repel some of the (also negatively charged) electrons back towards the cathode: the larger the charge on the grid, the smaller the current to the plate. If an AC signal is superimposed on the DC bias of the grid, an amplified version of the AC signal appears in the plate circuit.

Applications:-

Although triodes are now largely obsolete in consumer electronics, having been replaced by the transistor, triodes continue to be used in certain high-end and professional audio applications, as well as in microphone preamplifiers and electric guitar amplifiers. Some guitarists routinely drive their amplifiers to the point of saturation, in order to produce a desired distortion tone. Many people prefer the sound of triodes in such an application, since the distortion of a tube amplifier, which has a "soft" saturation characteristic, can be more pleasing to the ear than that of a typical solid-state amplifier, which is linear up to the limits of its supply voltage and then clips abruptly. However, this typically only applied to the power stage of a tube amplifier.

Diode

In electronics, a diode is a two-terminal device (thermionic diodes may also have one or two ancillary terminals for a heater).
Diodes have two active electrodes between which the signal of interest may flow, and most are used for their unidirectional electric current property.
The unidirectionality most diodes exhibit is sometimes generically called the rectifying property. The most common function of a diode is to allow an electric current in one direction (called the forward biased condition) and to block the current in the opposite direction (the reverse biased condition). Thus, the diode can be thought of as an electronic version of a check valve.
Real diodes do not display such a perfect on-off directionality but have a more complex non-linear electrical characteristic, which depends on the particular type of diode technology. Diodes also have many other functions in which they are not designed to operate in this on-off manner.
Early diodes included “cat’s whisker” crystals and vacuum tube devices (also called thermionic valves). Today most diodes are made of silicon, but other semiconductors such as germanium are sometimes used.

History:-
Although the crystal (solid state) diode was popularized before the thermionic diode, thermionic and solid state diodes were developed in parallel.
The basic principle of operation of thermionic diodes was discovered by Frederick Guthrie in 1873.[1] Guthrie discovered that a positively-charged electroscope could be discharged by bringing a grounded piece of white-hot metal close to it (but not actually touching it). The same did not apply to a negatively charged electroscope, indicating that the current flow was only possible in one direction.
The principle was independently rediscovered by Thomas Edison on February 13, 1880. At the time Edison was carrying out research into why the filaments of his carbon-filament light bulbs nearly always burned out at the positive-connected end. He had a special bulb made with a metal plate sealed into the glass envelope, and he was able to confirm that an invisible current could be drawn from the glowing filament through the vacuum to the metal plate, but only when the plate was connected to the positive supply.
Edison devised a circuit where his modified light bulb more or less replaced the resistor in a DC voltmeter and on this basis was awarded a patent for it in 1883 (U.S. Patent 307,031). There was no apparent practical use for such device at the time, and the patent application was most likely simply a precaution in case someone else did find a use for the so-called “Edison Effect”.
About 20 years later, John Ambrose Fleming (scientific adviser to the Marconi Company and former Edison employee) realized that the Edison effect could be used as a precision radio detector. Fleming patented the first true thermionic diode in Britain [2] on November 16, 1904 (followed by U.S. Patent 803,684 in November 1905).
The principle of operation of crystal diodes was discovered in 1874 by the German scientist, Karl Ferdinand Braun.[3] Braun patented the crystal rectifier in 1899.[4] Braun’s discovery was further developed by Jagdish Chandra Bose into a useful device for radio detection.
The first actual radio receiver using a crystal diode was built by Greenleaf Whittier Pickard. Pickard received a patent for a silicon crystal detector on November 20, 1906[5] (U.S. Patent 836,531).
Other experimenters tried a variety of minerals and other substances, although by far the most popular was the Lead Sulfide mineral Galena. Although other substances offered slightly better performance, galena had the advantage of being cheap and easy to obtain, and was used almost exclusvely in home-built “crystal sets”, until the advent of inexpensive fixed germanium diodes in the 1950s.
At the time of their invention, such devices were known as rectifiers. In 1919, William Henry Eccles coined the term diode from Greek roots; dia means “through”, and ode (from ὅδος) means “path”.

Thermionic and gaseous stste diodes:-
Thermionic diodes are thermionic-valve devices (also known as vacuum tubes, tubes, or valves), which are arrangements of electrodes surrounded by a vacuum within a glass envelope. Early examples were fairly similar in appearance to incandescent light bulbs.
In thermionic valve diodes, a current through the heater filament indirectly heats the cathode, another internal electrode treated with a mixture of barium and strontium oxides, which are oxides of alkaline earth metals; these substances are chosen because they have a small work function. (Some valves use direct heating, in which a tungsten filament acts as both heater and cathode.) The heat causes thermionic emission of electrons into the vacuum. In forward operation, a surrounding metal electrode called the anode is positively charged so that it electrostatically attracts the emitted electrons. However, electrons are not easily released from the unheated anode surface when the voltage polarity is reversed. Hence, any reverse flow is negligible.
For much of the 20th century, thermionic valve diodes were used in analog signal applications, and as rectifiers in many power supplies. Today, valve diodes are only used in niche applications such as rectifiers in electric guitar and high-end audio amplifiers as well as specialized high-voltage equipment.

Semiconductor diodes:-

Most diodes today are based on semiconductor p-n junctions. In a p-n diode, conventional current is from the p-type side (the anode) to the n-type side (the cathode), but not in the opposite direction. Another type of semiconductor diode, the Schottky diode, is formed from the contact between a metal and a semiconductor rather than by a p-n junction.

Induction furnace

An induction furnace is an electrical furnace in which the heat is applied by induction heating of a conductive medium (usually a metal) in a crucible placed in a water-cooled alternating current solenoid coil. The advantage of the induction furnace is a clean, energy-efficient and well-controllable melting process compared to most other means of metal melting. Most modern foundries use this type of furnace and now also more iron foundries are replacing cupolas with induction furnaces to melt cast iron, as the former emit lots of dust and other pollutants. Induction furnace capacities range from less than one kilogram to one hundred tonnes capacity, and are used to melt iron and steel, copper, aluminium, and precious metals. The one major drawback to induction furnace usage in a foundry is the lack of refining capacity; charge materials must be clean of oxidation products and of a known composition, and some alloying elements may be lost due to oxidation (and must be re-added to the melt).Operating frequencies range from utility frequency (50 or 60 Hz) to 400 kHz or higher, usually depending on the material being melted, the capacity(volume) of the furnace and the melting speed required. Generally the smaller the volume of the melts the higher the frequency of the furnace used; this is due to the skin depth which is a measure of the distance an alternating current can penetrate beneath the surface of a conductor. For the same conductivity the higher frequencies have a shallow skin depth - that is less penetration into the melt. Lower frequencies can generate stirring or turbulence in the metal.
A preheated 1-tonne furnace melting iron can melt cold charge to tapping readiness within an hour.
An operating induction furnace usually emits a hum or whine (due to magnetostriction), the pitch of which can be used by operators to identify whether the furnace is operating correctly, or at what power level.

Arc furnace

An electric arc furnace (EAF) is a furnace that heats charged material by means of an electric arc.
Arc furnaces range in size from small units of approximately one ton capacity (used in foundries for producing cast iron products) up to about 400 ton units used for secondary steelmaking. Arc furnaces used in research laboratories and by dentists may have a capacity of only a few dozen grams. Electric arc furnace temperatures can be up to 1,800 degrees Celsius. Arc furnaces differ from induction furnaces in that the charge material is directly exposed to the electric arc, and the current in the furnace terminals passes through the charged material.
History:-
In the 19th century, a number of men had employed an electric arc to melt iron. Sir Humphry Davy conducted an experimental demonstration in 1810; welding was investigated by Pepys in 1815; Pinchon attempted to create an electrothermic furnace in 1853; and, in 1878 - 79, Sir William Siemens took out patents for electric furnaces of the arc type.
The first electric arc furnaces were developed by Paul Héroult, of France, with a commercial plant established in the United States in 1907. Initially "electric steel" was a specialty product for such uses as machine tools and spring steel. Arc furnaces were also used to prepare calcium carbide for use in carbide lamps. The Stessano electric furnace is an arc type furnace that usually rotates to mix the bath. The Girod furnace is similar to the Héroult furnace.
While EAFs were widely used in World War II for production of alloy steels, it was only later that electric steelmaking began to expand. The low capital cost for a mini-mill - around US$140-200 per ton of annual installed capacity, compared with US$1,000 per ton of annual installed capacity for an integrated steel mill - allowed mills to be quickly established in war-ravaged Europe, and also allowed them to successfully compete with the big United States steelmakers, such as Bethlehem Steel and U.S. Steel, for low-cost, carbon steel 'long products' (structural steel, rod and bar, wire and fasteners) in the U.S. market.
When Nucor - now one of the largest steel producers in the U.S.[1] - decided to enter the long products market in 1969, they chose to start up a mini-mill, with an EAF as its steelmaking furnace, soon followed by other manufacturers. Whilst Nucor expanded rapidly in the Eastern US, the companies that followed them into mini-mill operations concentrated on local markets for long products, where the use of an EAF allowed the plants to vary production according to local demand. This pattern was also followed globally, with EAF steel production primarily used for long products, while integrated mills, using blast furnaces and basic oxygen furnaces, cornered the markets for 'flat products' - sheet steel and heavier steel plate. In 1987, Nucor made the decision to expand into the flat products market, still using the EAF production method[2].
Construction:-
An electric arc furnace used for steelmaking consists of a refractory-lined vessel, usually water-cooled in larger sizes, covered with a retractable roof, and through which one or more graphite electrodes enter the furnace. The furnace is primarily split into three sections:
the shell, which consists of the sidewalls and lower steel 'bowl'; the hearth, which consists of the refractory that lines the lower bowl; the roof, which may be refractory-lined or water-cooled, and can be shaped as a section of a sphere, or as a frustum (conical section). The roof also supports the refractory delta in its centre, through which one or more graphite electrodes enter. The hearth may be hemispherical in shape, or in an eccentric bottom tapping furnace (see below), the hearth has the shape of a halved egg. In modern meltshops, the furnace is often raised off the ground floor, so that ladles and slag pots can easily be maneuvered under either end of the furnace. Separate from the furnace structure is the electrode support and electrical system, and the tilting platform on which the furnace rests. Two configurations are possible: the electrode supports and the roof tilt with the furnace, or are fixed to the raised platform.
A typical alternating current furnace has three electrodes. Electrodes are round in section, and typically in segments with threaded couplings, so that as the electrodes wear, new segments can be added. The arc forms between the charged material and the electrode, the charge is heated both by current passing through the charge and by the radiant energy evolved by the arc. The electrodes are automatically raised and lowered by a positioning system, which may use either electric winch hoists or hydraulic cylinders. The regulating system maintains approximately constant current and power input during the melting of the charge, even though scrap may move under the electrodes as it melts. The mast arms holding the electrodes carry heavy busbars, which may be hollow water-cooled copper pipes carrying current to the electrode holders. Modern systems use 'hot arms', where the whole arm carries the current, increasing efficiency. These can be made from copper-clad steel or aluminium. Since the electrodes move up and down automatically for regulation of the arc, and are raised to allow removal of the furnace roof, heavy water-cooled cables connect the bus tubes/arms with the transformer located adjacent to the furnace. To protect the transformer from heat, it is installed in a vault.
The furnace is built on a tilting platform so that the liquid steel can be poured into another vessel for transport. The operation of tilting the furnace to pour molten steel is called "tapping". Originally, all steelmaking furnaces had a tapping spout closed with refractory that washed out when the furnace was tilted, but often modern furnaces have an eccentric bottom tap-hole (EBT) to reduce inclusion of nitrogen and slag in the liquid steel. These furnaces have a taphole that passes vertically through the hearth and shell, and is set off-centre in the narrow 'nose' of the egg-shaped hearth. It is filled with refractory sand, such as olivine, when it is closed off. Modern plants may have two shells with a single set of electrodes that can be transferred between the two; one shell preheats scrap while the other shell is utilised for meltdown. Other DC-based furnaces have a similar arrangement, but have electrodes for each shell and one set of electronics.
AC furnaces usually exhibit a pattern of hot and cold-spots around the hearth perimeter, with the cold-spots located between the electrodes. Modern furnaces mount oxygen-fuel burners in the sidewall and use them to provide chemical energy to the cold-spots, making the heating of the steel more uniform. Additional chemical energy is provided by injecting oxygen and carbon into the furnace, historically this was done through lances in the slag door, noways this is mainly done through multiple wall-mounted injection units.
A mid-sized modern steelmaking furnace would have a transformer rated about 60,000,000 volt-amperes (60 MVA), with a secondary voltage between 400 and 900 volts and a secondary current in excess of 44,000 amperes. In a modern shop such a furnace would be expected to produce a quantity of 80 metric tonnes of liquid steel in approximately 60 minutes from charging with cold scrap to tapping the furnace. In comparison, basic oxygen furnaces can have a capacity of 150-300 tonnes per batch, or 'heat', and can produce a heat in 30-40 minutes. Enormous variations exist in furnace design details and operation, depending on the end product and local conditions, as well as ongoing research to improve furnace efficiency - the largest scrap-only furnace (in terms of tapping weight and transformer rating) is in Turkey, with a tap weight of 300 metric tonnes and a transformer of 300 MVA.
To produce a ton of steel in an electric arc furnace requires approximately 400 kilowatt-hours per short ton of electricity, or about 440kWh per metric tonne; the theoretical minimum amount of energy required to melt a tonne of scrap steel is 300kWh (melting point 1520°C/2768°F). Therefore, the 300-tonne, 300 MVA EAF mentioned above will require approximately 132 MWh of energy to melt the steel, and a 'power-on time' (the time that steel is being melted with an arc) of approximately 37 minutes, allowing for the power factor. Electric arc steelmaking is only economical where there is plentiful electricity, with a well-developed electrical grid.
Operation:-
Scrap metal is delivered to a scrap bay, located next to the melt shop. Scrap generally comes in two main grades: shred (whitegoods, cars and other objects made of similar light-gauge steel) and heavy melt (large slabs and beams), along with some direct reduced iron (DRI) or pig iron for chemical balance. Some furnaces melt almost 100% DRI. The scrap is loaded into large buckets called baskets, with 'clamshell' doors for a base. Care is taken to layer the scrap in the basket to ensure good furnace operation; heavy melt is placed on top of a light layer of protective shred, on top of which is placed more shred. These layers should be present in the furnace after charging. After loading, the basket may pass to a scrap pre-heater, which uses hot furnace off-gases to heat the scrap and recover energy, increasing plant efficiency. The scrap basket is then taken to the melt shop, the roof is swung off the furnace, and the furnace is charged with scrap from the basket. Charging is one of the more dangerous operations for the EAF operators. There is a lot of energy generated by multiple tonnes of falling metal; any liquid metal in the furnace is often displaced upwards and outwards by the solid scrap, and the grease and dust on the scrap is ignited if the furnace is hot, resulting in a fireball erupting. In some twin-shell furnaces, the scrap is charged into the second shell while the first is being melted down, and pre-heated with off-gas from the active shell. Other operations are continuous charging - pre-heating scrap on a conveyor belt, which then discharges the scrap into the furnace proper, or charging the scrap from a shaft set above the furnace, with off-gases directed through the shaft. Other furnaces can be charged with hot (molten) metal from other operations. After charging, the roof is swung back over the furnace and meltdown commences. The electrodes are lowered onto the scrap, an arc is struck and the electrodes are then set to bore into the layer of shred at the top of the furnace. Lower voltages are selected for this first part of the operation to protect the roof and walls from excessive heat and damage from the arcs. Once the electrodes have reached the heavy melt at the base of the furnace and the arcs are shielded by the scrap, the voltage can be increased and the electrodes raised slightly, lengthening the arcs and increasing power to the melt. This enables a molten pool to form more rapidly, reducing tap-to-tap times. Oxygen is also lanced into the scrap, combusting or cutting the steel, and extra chemical heat is provided by wall-mounted oxygen-fuel burners. Both processes accelerate scrap meltdown. An important part of steelmaking is the formation of slag, which floats on the surface of the molten steel. Slag usually consists of metal oxides, and acts as a destination for oxidised impurities, as a thermal blanket (stopping excessive heat loss) and helping to reduce erosion of the refractory lining. For a furnace with basic refractories, which includes most carbon steel-producing furnaces, the usual slag formers are calcium oxide (CaO, in the form of burnt lime) and magnesium oxide (MgO, in the form of dolomite and magnesite). These slag formers are either charged with the scrap, or blown into the furnace during meltdown. Another major component of EAF slag is iron oxide from steel combusting with the injected oxygen. Later in the heat, carbon (in the form of coke or coal) is lanced into this slag layer, reacting with the iron oxide to form metallic iron and carbon monoxide gas, which then causes the slag to foam, allowing greater thermal efficiency, and better arc stability and electrical efficiency. The slag blanket also covers the arcs, preventing damage to the furnace roof and sidewalls from radiant heat. Once flat bath conditions are reached, i.e. the scrap has been completely melted down, another bucket of scrap can be charged into the furnace and melted down, although EAF development is moving towards single-charge designs. After the second charge is completely melted, refining operations take place to check and correct the steel chemistry and superheat the melt above its freezing temperature in preparation for tapping. More slag formers are introduced and more oxygen is lanced into the bath, burning out impurities such as silicon, sulfur, phosphorus, aluminium, manganese and calcium and removing their oxides to the slag. Removal of carbon takes place after these elements have burnt out first, as they have a greater affinity for oxygen. Metals that have a poorer affinity for oxygen than iron, such as nickel and copper, cannot be removed through oxidation and must be controlled through scrap chemistry alone, such as introducing the direct reduced iron and pig iron mentioned earlier. A foaming slag is maintained throughout, and often overflows the furnace to pour out of the slag door into the slag pit. Temperature sampling and chemical sampling (in the form of a 'chill' - a small, solidified sample of the steel) take place via automatic lances. Once the temperature and chemistry are correct, the steel is tapped out into a preheated ladle through tilting the furnace. As soon as slag is detected during tapping the furnace is rapidly tilted back towards the deslagging side, minimising slag carryover into the ladle. During tapping some alloy additions are introduced into the metal stream. Often, a few tonnes of liquid steel and slag is left in the furnace in order to form a 'hot heel', which helps preheat the next charge of scrap and accelerate its meltdown. During and after tapping, the furnace is 'turned around': the slag door is cleaned of solidified slag, repairs may take place, and electrodes are inspected for damage or lengthened through the addition of new segments; the taphole is filled with sand at the completion of tapping. For a 90-tonne, medium-power furnace, the whole process will usually take about 60-70 minutes from the tapping of one heat to the tapping of the next (the tap-to-tap time).

Spot welding

Spot welding is a process in which contacting metal surfaces are joined by the heat obtained from resistance to electric current flow. Work-pieces are held together under pressure exerted by electrodes. Typically the sheets are in the 0.5-3.0 mm thickness range. The process uses two shaped copper alloy electrodes to concentrate welding current into a small "spot" and to simultaneously clamp the sheets together. Forcing a large current through the spot will melt the metal and form the weld. The attractive feature of spot welding is a lot of energy can be delivered to the spot in a very short time (ten to one hundred milliseconds[citation needed]). That permits the welding to occur without excessive heating to the rest of the sheet.
The amount of heat (energy) delivered to the spot is determined by the resistance between the electrodes and the amplitude and duration of the current. The amount of energy is chosen to match the sheet's material properties, its thickness, and type of electrodes. Applying too little energy won't melt the metal or will make a poor weld. Applying too much energy will melt too much metal and make a hole rather than a weld. Another attractive feature of spot welding is the energy delivered to the spot can be controlled to produce reliable welds.
Projection welding is a modification of spot welding. In this process the weld is localized by means of raised sections, or projections, on one or both of the workpieces to be joined. heat is concentrated at the projections, which permits the welding of heavier sections or the closer spacing of welds. The projections can also serve as a means of positioning the workpieces. Projection welding is often used to weld studs, nuts, and other screw machine parts to metal plate. It's also frequently used to join crossed wires and bars. This is another high-production process, and multiple projection welds can be arranged by suitable
Applications:-
Spot welding is typically used when welding particular types of sheet metal. Thicker stock is more difficult to spot weld because the heat flows into the surrounding metal more easily. Spot welding can be easily identified on many sheet metal goods, such as metal buckets. Aluminum alloys can also be spot welded. However, their much higher thermal conductivity and electrical conductivity mean that up to three times higher welding currents are needed. This requires larger, more powerful, and more expensive welding transformers.
Perhaps the most common application of spot welding is in the automobile manufacturing industry, where it is used almost universally to weld the sheet metal to form a car. Spot welders can also be completely automated, and many of the industrial robots found on assembly lines are spot welders (the other major use for robots being painting).
Spot welding is also used is in the orthodontist's clinic, where small scale spot welding equipment is used when resizing metal "molar bands" used in orthodontics.
Another application is spot welding straps to nickel-cadmium or nickel-metal-hydride cells in order to make batteries. The cells are joined by spot welding thin nickel straps to the battery terminals. Spot welding can keep the battery from getting too hot, as might happen if conventional soldering were done.
Good design practice must always allow for adequate accessibility. Connecting surfaces should be free of contaminants, such as scale, oil, and dirt, for quality welds. Metal thickness is generally not a factor in determining good welds.
Processing and Equipment:-
Spot welding involves three stages; the first of which involves the electrodes being brought to the surface of the metal and applying a slight amount of pressure. The current from the electrodes is then applied briefly after which the current is removed but the electrodes remain in place in order for the material to cool. Weld times range from 0.01 sec to 0.63 sec depending on the thickness of the metal, the electrode force and the diameter of the electrodes themselves.
The equipment used in the spot welding process consists of tool holders and electrodes. The tool holders function as a mechanism to hold the electrodes firmly in place and also support optional water hoses which cool the electrodes during welding. Tool holding methods include a paddle-type, light duty, universal, and regular offset. The electrodes generally are made of a low resistance alloy, usually copper, and are designed in many different shapes and sizes depending on the application needed.
The two materials being welded together are known as the workpieces and must conduct electricity. The width of the workpieces is limited by the throat length of the welding apparatus and ranges typically from 5 to 50 inches. Workpiece thickness can range from 0.008in. to 1.25in.
After the current is removed from the workpiece, it is cooled via the coolant holes in the center of the electrodes. Both water and a brine solution may be used as coolants in spot welding mechanisms.
Tool styles:-
Electrodes used in spot welding can vary greatly with different applications. Each tool style has a different purpose. Radius style electrodes are used for high heat applications, electrodes with a truncated tip for high pressure, eccentric electrodes for welding corners, offset eccentric tips for reaching into corners and small spaces, and finally offset truncated for reaching into the workpiece itself.
Effects:-
The spot welding process tends to harden the material, cause it to warp, reduce the materials fatigue strength, and may stretch the material as well as anneal it. The physical effects of spot welding include internal cracking, surface cracks and a bad appearance. The chemical properties affected include the metal's internal resistance and its corrosive properties.
Electrical notes:-
The basic spot welder consists of a power supply, an energy storage unit (e.g., a capacitor bank), a switch, a welding transformer, and the welding electrodes. The energy storage element allows the welder to deliver high instantaneous power levels. If the power demands are not high, then the energy storage element isn't needed. The switch causes the stored energy to be dumped into the welding transformer. The welding transformer steps down the voltage and steps up the current. An important feature of the transformer is it reduces the current level that the switch must handle. The welding electrodes are part of the transformer's secondary circuit. There is also a control box that manages the switch and may monitor the welding electrode voltage or current.
The resistance presented to the welder is complicated. There is the resistance of secondary winding, the cables, and the welding electrodes. There is also the contact resistance between the welding electrodes and the workpiece. There is the resistance of the workpieces, and the contact resistance between the workpieces.
At the beginning of the weld, the contact resistances are usually high, so most of the initial energy will be dissipated there. That heat and the clamping force will soften and smooth out the material at the electrode-material interface and make better contact (that is, lower the contact resistance). Consequently, more electrical energy will go into the workpiece and the junction resistance of the two workpieces. As electrical energy is delivered to the weld and causes the temperature to rise, the electrodes and the workpiece are conducting that heat away. The goal is to apply enough energy so that a portion of material within the spot melts without having the entire spot melt. The perimeter of the spot will conduct away a lot of heat and keep the perimeter at a lower temperature. The interior of the spot has less heat conducted away, so it melts first. If the welding current is applied too long, the entire spot melts, the material runs out or otherwise fails, and the "weld" becomes a hole.
The voltage needed for welding depends on the resistance of the material to be welded, the sheet thickness and desired size of the nugget. When welding a common combination like 1.0 + 1.0 mm sheet steel, the voltage between the electrodes is only about 1.5 V at the start of the weld but can fall as low as 1 V at the end of the weld. This decrease in voltage results from the reduction in resistance caused by the workpiece melting. The open circuit voltage from the transformer is higher than this, typically in the 5-10 V range[citation needed], but there is a large voltage drop in the electrodes and secondary side of the transformer when the circuit is closed[citation needed].The resistance of the weld spot changes as it flows and liquefies. Modern welding equipment can monitor and adjust the weld in real-time to ensure a consistent weld. The equipment may seek to control different variables during the weld, such as current, voltage, power, or energy.
A spot welding machine normally consists of tool and electrodes, which are mechanisms for making and holding contact at the weld. Tool holders have two functions: to hold the electrode firmly in place and to support water hoses that provide cooling of the electrodes.
Weld currents can range from 4000 to 24,000 amps for different types of 1010 mild steel.
Safety Factors:-
Spot welding can be extremely dangerous with the use of large amounts of current and heat. Always be sure to clamp the electrodes tightly, protect your eyes from the intense light given off in the welding process and protect your hands because the workpiece can get very hot during welding. Take all safety precautions necessary before, during and after spot welding.

Air conditioner

Air conditioning refers to the cooling and dehumidification of indoor air for thermal comfort. In a broader sense, the term can refer to any form of cooling, heating, ventilation or disinfection that modifies the condition of air. An air conditioner (often referred to as AC or air con.) is an appliance, system, or mechanism designed to stabilise the air temperature and humidity within an area (used for cooling as well as heating depending on the air properties at a given time), typically using a refrigeration cycle but sometimes using evaporation, commonly for comfort cooling in buildings and motor vehicles.
The concept of air conditioning is known to have been applied in Ancient Rome, where aqueduct water was circulated through the walls of certain houses to cool them. Similar techniques in medieval Persia involved the use of cisterns and wind towers to cool buildings during the hot season. Modern air conditioning emerged from advances in chemistry during the 19th century, and the first large-scale electrical air conditioning was invented and used in 1902 by Willis Haviland Carrier.
History:-

While moving heat via machinery to provide air conditioning is a relatively modern invention, the cooling of buildings is not. Wealthy ancient Romans circulated aqueduct water through walls to cool their luxurious houses.[citation needed]
The 2nd century Chinese inventor Ding Huan (fl. 180) of the Han Dynasty invented a rotary fan for air conditioning, with seven wheels 3 m (10 ft) in diameter and manually powered.In 747, Emperor Xuanzong (r. 712–762) of the Tang Dynasty (618–907) had the Cool Hall (Liang Tian) built in the imperial palace, which the Tang Yulin describes as having water-powered fan wheels for air conditioning as well as rising jet streams of water from fountains.[3] During the subsequent Song Dynasty (960–1279), written sources mentioned the air conditioning rotary fan as even more widely used.
Medieval Persia had buildings that used cisterns and wind towers to cool buildings during the hot season: cisterns (large open pools in central courtyards, not underground tanks) collected rain water; wind towers had windows that could catch wind and internal vanes to direct the airflow down into the building, usually over the cistern and out through a downwind cooling tower. Cistern water evaporated, cooling the air in the building.
Ventilators were invented in medieval Egypt and were widely used in many houses throughout Cairo during the Middle Ages. These ventilators were later described in detail by Abd al-Latif al-Baghdadi in 1200, who reported that almost every house in Cairo has a ventilator, and that they cost anywhere from 1 to 500 dinars depending on their sizes and shapes. Most ventilators in the city were oriented towards the Qibla, as was the city in general.
In the 1600s Cornelius Drebbel demonstrated "turning Summer into Winter" for James I of England by adg salt to water.
In 1758, Benjamin Franklin and John Hadley, professor of chemistry at Cambridge University, conducted an experiment to explore the principle of evaporation as a means to rapidly cool an object. Franklin and Hadley confirmed that evaporation of highly volatile liquids such as alcohol and ether, could be used to drive down the temperature of an object past the freezing point of water. They conducted their experiment with the bulb of a mercury thermometer as their object and with a bellows used to "quicken" the evaporation; they lowered the temperature of the thermometer bulb down to 7°F while the ambient temperature was 65°F. Franklin noted that soon after they passed the freezing point of water (32°F) a thin film of ice formed on the surface of the thermometer's bulb and that the ice mass was about a quarter inch thick when they stopped the experiment upon reaching 7°F. Franklin concluded, "From this experiment, one may see the possibility of freezing a man to death on a warm summer's day".
In 1820, British scientist and inventor Michael Faraday discovered that compressing and liquefying ammonia could chill air when the liquefied ammonia was allowed to evaporate. In 1842, Florida physician John Gorrie used compressor technology to create ice, which he used to cool air for his patients in his hospital in Apalachicola, Florida.He hoped eventually to use his ice-making machine to regulate the temperature of buildings. He even envisioned centralized air conditioning that could cool entire cities. Though his prototype leaked and performed irregularly, Gorrie was granted a patent in 1851 for his ice-making machine. His hopes for its success vanished soon afterwards when his chief financial backer died; Gorrie did not get the money he needed to develop the machine. According to his biographer, Vivian M. Sherlock, he blamed the "Ice King", Frederic Tudor, for his failure, suspecting that Tudor had launched a smear campaign against his invention. Dr. Gorrie died impoverished in 1855 and the idea of air conditioning faded away for 50 years.
Early commercial applications of air conditioning were manufactured to cool air for industrial processing rather than personal comfort. In 1902 the first modern electrical air conditioning was invented by Willis Haviland Carrier in Syracuse, NY. Designed to improve manufacturing process control in a printing plant, his invention controlled not only temperature but also humidity. The low heat and humidity were to help maintain consistent paper dimensions and ink alignment. Later Carrier's technology was applied to increase productivity in the workplace, and The Carrier Air Conditioning Company of America was formed to meet rising demand. Over time air conditioning came to be used to improve comfort in homes and automobiles. Residential sales expanded dramatically in the 1950s.
In 1906, Stuart W. Cramer of Charlotte, North Carolina, USA, was exploring ways to add moisture to the air in his textile mill. Cramer coined the term "air conditioning", using it in a patent claim he filed that year as an analogue to "water conditioning", then a well-known process for making textiles easier to process. He combined moisture with ventilation to "condition" and change the air in the factories, controlling the humidity so necessary in textile plants. Willis Carrier adopted the term and incorporated it into the name of his company. This evaporation of water in air, to provide a cooling effect, is now known as evaporative cooling.
The first air conditioners and refrigerators employed toxic or flammable gases like ammonia, methyl chloride, and propane which could result in fatal accidents when they leaked. Thomas Midgley, Jr. created the first chlorofluorocarbon gas, Freon, in 1928.
Freon is a trademark name of DuPont for any Chlorofluorocarbon (CFC), Hydrogenated CFC (HCFC), or Hydrofluorocarbon (HFC) refrigerant, the name of each including a number indicating molecular composition (R-11, R-12, R-22, R-134A). The blend most used in direct-expansion home and building comfort cooling is an HCFC known as R-22. It is to be phased out for use in new equipment by 2010 and completely discontinued by 2020. R-12 was the most common blend used in automobiles in the US until 1994 when most changed to R-134A. R-11 and R-12 are no longer manufactured in the US for this type of application, the only source for air conditioning purchase being the cleaned and purified gas recovered from other air conditioner systems. Several non-ozone depleting refrigerants have been developed as alternatives, including R-410A, invented by Honeywell (formerly AlliedSignal) in Buffalo NY and sold under the Genetron (R) AZ-20 name it was first commercially used by Carrier under the brand name Puron.
Innovation in air conditioning technologies continue, with much recent emphasis placed on energy efficiency, and improving indoor air quality. Reducing climate change impacts is an important area of innovation, because in addition to greenhouse gas emissions associated with energy use, CFCs, HCFCs and HFCs are potent greenhouse gases when leaked to the atmosphere. For example, R-22 (also known as HCFC-22) has a global warming potential about 1,800 times higher than CO2. As an alternative to conventional refrigerants, natural alternatives like CO2 (R-744) have been proposed.
Air conditioning applications:-
Air conditioning engineers broadly divide air conditioning applications into comfort and process.
Comfort applications aim to provide a building indoor environment that remains relatively constant in a range preferred by humans despite changes in external weather conditions or in internal heat loads.
Air conditioning makes deep plan buildings feasible, for otherwise they'd have to be built narrower or with light wells so that inner spaces receive sufficient outdoor air via natural ventilation. Air conditioning also allows buildings to be taller since wind speed increases significantly with altitude making natural ventilation impractical for very tall buildings. Comfort applications for various building types are quite different and may be categorized as
Low-Rise Residential buildings, including single family houses, duplexes, and small apartment buildings High-Rise Residential buildings, such as tall dormitories and apartment blocks Commercial buildings, which are built for commerce, including offices, malls, shopping centers, restaurants, etc. Institutional buildings, which includes hospitals, governmental, academic, and so on. Industrial spaces where thermal comfort of workers is desired. In addition to buildings, air conditioning can be used for many types of transportation - motor-cars and other land vehicles, trains, ships, aircraft, and spacecraft.
Process applications aim to provide a suitable environment for a process being carried out, regardless of internal heat and humidity loads and external weather conditions. Although often in the comfort range, it is the needs of the process that determine conditions, not human preference. Process applications include these:
Hospital operating theatres, in which air is filtered to high levels to reduce infection risk and the humidity controlled to limit patient dehydration. Although temperatures are often in the comfort range, some specialist procedures such as open heart surgery require low temperatures (about 18 °C, 64 °F) and others such as neonatal relatively high temperatures (about 28 °C, 82 °F). Cleanrooms for the production of integrated circuits, pharmaceuticals, and the like, in which very high levels of air cleanliness and control of temperature and humidity are required for the success of the process. Facilities for breeding laboratory animals. Since many animals normally only reproduce in spring, holding them in rooms at which conditions mirror spring all year can cause them to reproduce year-round. Aircraft air conditioning. Although nominally aimed at providing comfort for passengers and cooling of equipment, aircraft air conditioning presents a special challenge because of the changing density altitude associated with changes in altitude, humidity and temperature of the outside air[vague]. Data centers Textile factories Physical testing facilities Plants and farm growing areas Nuclear facilities Chemical and biological laboratories Mines Industrial environments Food cooking and processing areas In both comfort and process applications the objective may be to not only control temperature, but also humidity, air quality and air movement from space to space.
Humidity control:-
Refrigeration air conditioning equipment usually reduces the humidity of the air processed by the system. The relatively cold (below the dewpoint) evaporator coil condenses water vapor from the processed air, (much like an ice-cold drink will condense water on the outside of a glass), sending the water to a drain and removing water vapor from the cooled space and lowering the relative humidity. Since humans perspire to provide natural cooling by the evaporation of perspiration from the skin, drier air (up to a point) improves the comfort provided. The comfort air conditioner is designed to create a 40% to 60% relative humidity in the occupied space. In food retailing establishments large open chiller cabinets act as highly effective air dehumidifying units.
A specific type of air conditioner that is used only for dehumidifying is called a dehumidifier. A dehumidifier is different from a regular air conditioner in that both the evaporator and condensor coils are placed in the same air path, and the entire unit is placed in the environment that is intended to be conditioned (in this case dehumidified), rather than requiring the condensor coil to be outdoors. Having the condensor coil in the same air path as the evaporator coil produces warm, dehumidified air. The evaporator (cold) coil is placed first in the air path, dehumidifying the air exactly as a regular air conditioner does. The air next passes over the condensor coil re-warming the now dehumidified air. Note that the terms "condensor coil" and "evaporator coil" do not refer to the behavior of water in the air as it passes over each coil; instead they refer to the phases of the refrigeration cycle. Having the condensor coil in the main air path rather than in a separate, outdoor air path (as in a regular air conditioner) results in two consequences—the output air is warm rather than cold, and the unit is able to be placed anywhere in the environment to be conditioned, without a need to have the condensor outdoors.
Unlike a regular air conditioner, a dehumidifier will actually heat a room just as an electric heater that draws the same amount of power (watts) as the dehumidifier. A regular air conditioner transfers energy out of the room by means of the condensor coil, which is outside the room (outdoors). This is a thermodynamic system where the room serves as the system and energy is transferred out of the system. Conversely with a dehumidifier, no energy is transferred out of the thermodynamic system (room) because the air conditioning unit (dehumidifier) is entirely inside the room. Therefore all of the power consumed by the dehumidifier is energy that is input into the thermodynamic system (the room), and remains in the room (as heat). In addition, if the condensed water has been removed from the room, the amount of heat needed to boil that water has been added to the room. This is the inverse of adding water to the room with an evaporative cooler.
Dehumidifiers are commonly used in cold, damp climates to prevent mold growth indoors, especially in basements. They are also sometimes used in hot, humid climates for comfort because they reduce the humidity which causes discomfort (just as a regular air conditioner, but without cooling the room).
The engineering of physical and thermodynamic properties of gas-vapor mixtures is named Psychrometrics.
Healyh implications:-

A poorly maintained air-conditioning system can occasionally promote the growth and spread of microorganisms, such as Legionella pneumophila, the infectious agent responsible for Legionnaires' disease, or thermophilic actinomycetes,but as long as the air conditioner is kept clean these health hazards can be avoided. Conversely, air conditioning, including filtration, humidification, cooling, disinfection, etc., can be used to provide a clean, safe, hypoallergenic atmosphere in hospital operating rooms and other environments where an appropriate atmosphere is critical to patient safety and well-being. Air conditioning can have a positive effect on sufferers of allergies and asthma
In serious heat waves, air conditioning can save the lives of the elderly. Some local authorities even set up public cooling centers for the benefit of those without air conditioning at home.
Energy use:-

It should be noted that in a thermodynamically closed system, any energy input into the system that is being maintained at a set temperature (which is a standard mode of operation for modern air conditioners) requires that the energy removal rate from the air conditioner increases. This increase has the effect that for each unit of energy input into the system (say to power a light bulb in the closed system) this requires the air conditioner to remove that energy.In order to do that the air conditioner must increase its consumption by the inverse of its efficiency times the input of energy. As an example, presume that inside the closed system a 100 watt light bulb is activated, and the air conditioner has an efficiency of 200%. The air conditioner's energy consumption will increase by 50 watts to compensate for this, thus making the 100 W light bulb use a total of 150 W of energy.
It is typical for air conditioners to operate at "efficiencies" of significantly greater than 100%. [16].However it may be noted that the input (electrical) energy is of higher thermodynamic quality than the output which is basically thermal energy (heat dissipated), See Coefficient of performance.

Automobile air conditions:-
Air conditioner systems are designed to allow the driver and or passengers to feel more comfortable during uncomfortably warm humid or hot trips in a vehicle. Cars in hot climates often are fitted with air conditioning. There has been much debate and discussion on what the usage of an air conditioner does to the fuel efficiency of a vehicle. Factors such as wind resistance aerodynamics and engine power and weight have to be factored into finding the true variance between using the air conditioning system and not using it when figuring out difference in actual gas mileage. Other factors on the impact on the engine and an overall engine heat increase can have an impact on the cooling system of the vehicle.
The Packard Motor Car Company was the first automobile manufacturer to build air conditioners into its cars, beginning in 1939. These air conditioners were originally optional, and could be installed for an extra $274 (about $4,050 in 2007 dollars),[18] though they took up the entire trunk space and were not very efficient.

Gas-discharge lamps

Gas-discharge lamps are a family of artificial light sources that generate light by sending an electrical discharge through an ionized gas, i.e. a plasma. The character of the gas discharge critically depends on the frequency or modulation of the current: see the entry on a frequency classification of plasmas. Typically, such lamps use a noble gas (argon, neon, krypton and xenon) or a mixture of these gases. Most lamps are filled with additional materials, like mercury, sodium, and/or metal halides. In operation the gas is ionized, and free electrons, accelerated by the electrical field in the tube, collide with gas and metal atoms. Some electrons circling around the gas and metal atoms are excited by these collisions, bringing them to a higher energy state. When the electron falls back to its original state, it emits a photon, resulting in visible light or ultraviolet radiation. Ultraviolet radiation is converted to visible light by a fluorescent coating on the inside of the lamp's glass surface for some lamp types. The fluorescent lamp is perhaps the best known gas-discharge lamp.
Gas-discharge lamps offer long life and high light efficiency, but are more complicated to manufacture, and they require electronics to provide the correct current flow through the gas.
History:-
Francis Hauksbee first demonstrated a gas-discharge lamp in 1705. He showed that an evacuated or partially evacuated glass globe, while charged by static electricity could produce a light bright enough to read by. The phenomenon of electric arc was first described by Vasily V. Petrov, a Russian scientist, in 1802; sir Humphry Davy demonstrated in the same year the electric arc at the Royal Institution of Great Britain. Since then, discharge light sources have been researched because they create light from electricity considerably more efficiently than incandescent light bulbs.
Later it was discovered that the arc discharge could be optimized by using an inert gas instead of air as a medium. Therefore noble gases neon, argon, krypton or xenon were used, as well as carbon dioxide historically.
The introduction of the metal vapor lamp, including various metals within the discharge tube, was a later advance. The heat of the gas discharge vaporized some of the metal and the discharge is then produced almost exclusively by the metal vapor. The usual metals are sodium and mercury owing to their high vapor pressures that increase efficiency of visible spectrum emission.
One hundred years of research later led to lamps without electrodes which are instead energized by microwave or radio frequency sources. In addition, light sources of much lower output have been created, extending the applications of discharge lighting to home or indoor use.
Color:-
Each gas, depending on its atomic structure emits certain wavelengths which translates in different colors of the lamp. As a way of evaluating the ability of a light source to reproduce the colors of various objects being lit by the source, the International Commission on Illumination (CIE) introduced the color rendering index. Some gas-discharge lamps have a relatively low CRI, which means colors they illuminate appear substantially different than they do under sunlight or other high-CRI illumination.
Low pressure discharge lamps:-
Fluorescent lamps, the most common lamp in office lighting and many other applications, produces up to 100 lumens/watt Low pressure sodium lamps, the most efficient gas-discharge lamp type, producing up to 200 lumens/watt, but at the expense of very poor color rendering. The almost monochromatic yellow light is only acceptable for street lighting and similar applications.
High pressure discharge lamps:-

Metal halide lamps. These lamps produce almost white light, and attain 100 lumen/watt light output. Applications include indoor lighting of high buildings, parking lots, shops, sport terrains. High pressure sodium lamps, producing up to 150 lumens/watt. These lamps produce a broader light spectrum than the low pressure sodium lamps. Also used for street lighting, and for artificial photoassimilation for growing plants High pressure mercury-vapor lamps. This lamp type is the oldest high pressure lamp type, being replaced in most applications by the metal halide lamp and the high pressure sodium lamp.
High-intensity discharge lamps:-

A high-intensity discharge (HID) lamp is a type of electrical lamp which produces light by means of an electric arc between tungsten electrodes housed inside a translucent or transparent fused quartz or fused alumina arc tube. This tube is filled with both gas and metal salts. The gas facilitates the arc's initial strike. Once the arc is started, it heats and evaporates the metal salts forming a plasma, which greatly increases the intensity of light produced by the arc and reduces its power consumption. High-intensity discharge lamps are a type of arc lamp.
Compared with fluorescent and incandescent lamps, HID lamps have higher luminous efficacy since a greater proportion of their radiation is in visible light as opposed to heat. Their overall luminous efficacy is also much higher: they give a greater amount of light output per watt of electricity input.
Construction:-
Various different types of chemistry are used in the arc tubes of HID lamps, depending on the desired characteristics of light intensity, correlated color temperature, color rendering index (CRI), energy efficiency, and lifespan. Varieties of HID lamp include:
Mercury vapor lamps Metal halide (MH) lamps Ceramic MH lamps Sodium vapor lamps Xenon short-arc lamps. Ultra-High Performance (UHP) The light-producing element of these lamp types is a well-stabilized arc discharge contained within a refractory envelope arc tube with wall loading in excess of 3 W/cm² (19.4 W/in²).
Mercury vapor lamps were the first commercially available HID lamps. Originally they produced a bluish-green light, but more recent versions can produce light with a less pronounced color tint. However, mercury vapor lamps are falling out of favor and being replaced by sodium vapor and metal halide lamps.
Metal halide and ceramic metal halide lamps can be made to give off neutral white light useful for applications where normal color appearance is critical, such as TV and movie production, indoor or nighttime sports games, automotive headlamps, and aquarium lighting.
Low-pressure sodium vapor lamps are extremely efficient. They produce a deep yellow-orange light and have an effective CRI of nearly zero; items viewed under their light appear monochromatic. This makes them particularly effective as photographic safe lights. High-pressure sodium lamps tend to produce a much whiter light, but still with a characteristic orange-pink cast. New color-corrected versions producing a whiter light are now available, but some efficiency is sacrificed for the improved color.
Like fluorescent lamps, HID lamps require a ballast to start and maintain their arcs. The method used to initially strike the arc varies: mercury vapor lamps and some metal halide lamps are usually started using a third electrode near one of the main electrodes while other lamp styles are usually started using pulses of high voltage.
Applications:-
HID lamps are typically used when high levels of light over large areas are required, and when energy efficiency and/or light intensity are desired. These areas include gymnasiums, large public areas, warehouses, movie theaters, football stadiums[1], outdoor activity areas, roadways, parking lots, and pathways. More recently, HID lamps, especially metal halide, have been used in small retail and residential environments. HID lamps have made indoor gardening practical, particularly for plants that require a good deal of high intensity sunlight; HID lamps are a common choice of light source for marijuana growing operations. They are also used to reproduce tropical intensity sunlight for indoor aquariums. Ultra-High Performance (UHP) HID lamps are used in LCD or DLP projection TV sets or projection displays.
Most HID lamps produce significant UV radiation, and require UV-blocking filters to prevent UV-induced degradation of lamp fixture components and fading of dyed items illuminated by the lamp. Exposure to HID lamps operating with faulty or absent UV-blocking filters causes injury to humans and animals, such as sunburn and arc eye. Many HID lamps are designed so as to quickly extinguish if their outer UV-shielding glass envelope is broken.
Beginning in the early 1990s, HID lamps have been employed in motor vehicle headlamps. This application has met with mixed responses from motorists, who appreciate the improved nighttime visibility from HID headlamps but object to the glare they can cause. Internationalized European vehicle regulations require such headlamps to be equipped with lens cleaners and an automatic self-leveling system to keep the beams aimed correctly regardless of vehicle load and attitude, but no such devices are required in North America, where inherently more glaring beam patterns are also permitted. Retrofitting HID bulbs in headlamps not originally designed to accept them results in extremely high levels of glare, and is illegal throughout most of the world.
HID lamps are used in high-performance bicycle headlamps as well as flashlights and other portable lights, because they produce a great amount of light per unit of power. As the HID lights use less than half the power of an equivalent tungsten-halogen light, a significantly smaller and lighter-weight power supply can be used.
HID lamps are also used on many general aviation aircraft for landing and taxi lights.
End of life:-
Factors of wear come mostly from on/off cycles versus the total on time. The highest wear occurs when the HID burner is ignited while still hot and before the metallic salts have recrystallized.
At the end of life, many types of high-intensity discharge lamps exhibit a phenomenon known as cycling. These lamps can be started at a relatively low voltage. As they heat up during operation, however, the internal gas pressure within the arc tube rises and a higher voltage is required to maintain the arc discharge. As a lamp gets older, the voltage necessary to maintain the arc eventually rises to exceed the voltage provided by the electrical ballast. As the lamp heats to this point, the arc fails and the lamp goes out. Eventually, with the arc extinguished, the lamp cools down again, the gas pressure in the arc tube is reduced, and the ballast can once again cause the arc to strike. The effect of this is that the lamp glows for a while and then goes out, repeatedly.
More sophisticated ballast designs detect cycling and give up attempting to start the lamp after a few cycles. If power is removed and reapplied, the ballast will make a new series of startup attempts.
Sometimes the quartz tube containing mercury can explode in UHP lamps, especially when it is defective or weakened by many on/off cycles, or when pressure is excessive due to high temperature. When that happens, up to 30 mg vaporized mercury is released into atmosphere. It can be potentially toxic when indoors. A typical scenario is a failure of UHP HID lamp in front of rear LCD projection TV sets or computer displays. Some vendors recommend use of a mercury vacuum cleaner or respirator when dealing with bulb rupture due to risks of mercury vapors. They also require a special waste disposal.

Capacitor

A capacitor or condenser is a passive electronic component consisting of a pair of conductors separated by a dielectric. When a voltage potential difference exists between the conductors, an electric field is present in the dielectric. This field stores energy and produces a mechanical force between the plates. The effect is greatest between wide, flat, parallel, narrowly separated conductors.
An ideal capacitor is characterized by a single constant value, capacitance, which is measured in farads. This is the ratio of the electric charge on each conductor to the potential difference between them. In practice, the dielectric between the plates passes a small amount of leakage current. The conductors and leads introduce an equivalent series resistance and the dielectric has an electric field strength limit resulting in a breakdown voltage.
Capacitors are widely used in electronic circuits to block the flow of direct current while allowing alternating current to pass, to filter out interference, to smooth the output of power supplies, and for many other purposes. They are used in resonant circuits in radio frequency equipment to select particular frequencies from a signal with many frequencies.
History:-
In October 1745, Ewald Georg von Kleist of Pomerania in Germany found that charge could be stored by connecting a high voltage electrostatic generator by a wire to a volume of water in a hand-held glass jar.[1] Von Kleist's hand and the water acted as conductors and the jar as a dielectric (although details of the mechanism were incorrectly identified at the time). Von Kleist found that after removing the generator, touching the wire resulted in a painful spark. In a letter describing the experiment, he said "I would not take a second shock for the kingdom of France."[2] The following year, the Dutch physicist Pieter van Musschenbroek invented a similar capacitor, which was named the Leyden jar, after the University of Leyden where he worked.[3] Daniel Gralath was the first to combine several jars in parallel into a "battery" to increase the charge storage capacity.[citation needed]
Benjamin Franklin investigated the Leyden jar and proved that the charge was stored on the glass, not in the water as others had assumed.[citation needed] He also created the term "battery",[4][5] (as in a battery of cannon), subsequently applied to clusters of electrochemical cells.[6] Leyden jars were later to be made by coating the inside and outside of jars with metal foil, leaving a space at the mouth to prevent arcing between the foils.[citation needed] The earliest unit of capacitance was the 'jar', equivalent to about 1 nanofarad.[citation needed]
Leyden jars or more powerful devices employing flat glass plates alternating with foil conductors were used exclusively up until about 1900, when the invention of wireless (radio) created a demand for standard capacitors, and the steady move to higher frequencies required capacitors with lower inductance.[citation needed] A more compact construction began to be used of a flexible dielectric sheet such as oiled paper sandwiched between sheets of metal foil, rolled or folded into a small package.[citation needed]
Early capacitors were also known as condensers, a term that is still occasionally used today. The term was first used for this purpose by Alessandro Volta in 1782, with reference to the device's ability to store a higher density of electric charge than a normal isolated conductor.[citation needed]